How Bending Machines Empower High-End Manufacturing

The forming quality of a single tube often determines the performance and lifespan of a critical component. In high-end manufacturing sectors such as automotive, aerospace, and military industries, the precision requirements for tube processing have reached the level of 0.1 millimeters. As a professional manufacturer with years of deep expertise in the bending machine industry, [Company Name]'s products are widely used in various high-end manufacturing scenarios, helping customers enhance their process capabilities.

New Energy Vehicles: Precision Forming of Thermal Management Pipelines
The thermal management system of new energy vehicles is one of its core components, involving battery cooling, motor heat dissipation, air conditioning circulation, and more. These pipelines are typically made of thin-walled aluminum alloy or stainless steel materials, demanding extremely high bending accuracy and surface quality.

A leading new energy vehicle battery supplier reported that after using the fully electric CNC bending machine from Zhangjiagang Xuesong Precision Technology Co., Ltd., when processing Φ25×1.5mm thin-walled aluminum tubes, roundness error was consistently controlled within 0.15mm, with no wrinkling or scratching on the surface. The product yield rate increased from 92% to 98.5%. Additionally, the machine's automatic tool change function reduced changeover time from 45 minutes to 12 minutes, significantly enhancing flexibility for small-batch, multi-variety production.

Aerospace: Reliable Assurance for Fuel Pipelines
The reliability requirements for tube components in the aerospace industry are extremely demanding. Any leakage or fracture in fuel or hydraulic pipelines could have catastrophic consequences. Therefore, bending equipment must possess exceptionally high processing consistency and traceability.

The aerospace-dedicated bending machine independently developed by Zhangjiagang Xuesong Precision Technology Co., Ltd. has successfully entered the supply chain of COMAC and is used for forming fuel pipelines on the C919 large aircraft. This equipment features fully electric servo drives and a high-precision mandrel system, capable of processing titanium alloy thin-walled tubes with a wall thickness of only 0.8mm, with angular accuracy controlled within ±0.05°. Processing data for each tube is traceable, meeting the stringent quality management requirements of the aerospace industry.

Military Equipment: Forming Challenges of Special Alloys
Military equipment extensively utilizes difficult-to-machine materials such as high-temperature alloys and titanium alloys. These materials exhibit high strength and poor plasticity at room temperature, making them highly prone to cracking during the bending process.

To address this challenge, Zhangjiagang Xuesong Precision Technology Co., Ltd. collaborated with a military research institute to develop specialized equipment for hot bending. Utilizing induction heating technology, the equipment maintains the material at an optimal forming temperature during the bending process, effectively resolving the cracking issue associated with special alloys. This equipment has been applied in the pipeline systems of a key model of military equipment, contributing to the localization of defense equipment manufacturing.

Industrial Pipe Fittings: From Guardrails to Heavy Machinery
In the civil sector, the XS Series dual-servo round bending machines from Zhangjiagang Xuesong Precision Technology Co., Ltd. are widely used in applications such as guardrails, stair handrails, industrial supports, and construction machinery pipelines. The machine can process carbon steel tubes up to Φ80×5.0mm, covering the requirements of the vast majority of industrial pipe fitting applications.